Top 5 Handheld Routers: Make the Right Choice

Imagine you’re working on a woodworking project. You have a big piece of wood, and you need to make a fancy edge or carve a cool design. You could try to do it with sandpaper, but that would take forever! What if there was a tool that could make these tasks quick and easy? That tool is a handheld router!

But choosing the right handheld router can feel like a puzzle. There are so many different types and brands. Some are small and light, perfect for quick jobs. Others are powerful and built for tough work. It’s easy to get confused about which one fits your needs. You might worry about buying one that’s too weak for your project or too complicated to use.

In this blog post, we’ll break down everything you need to know about handheld routers. We’ll help you understand what makes them special and how to pick the best one for you. By the end, you’ll feel confident about choosing a router that will make your projects shine!

Our Top 5 Handheld Routers Recommendations at a Glance

Top 5 Handheld Routers Detailed Reviews

1. TEENO Wood Router

TEENO Wood Router, 6.5Amp 1.25HP Wood Routers for Woodworking, 800W Hand Wood Router Tool, 31000R/MIN Compact Edge Trimmer with 15 1/4" Router Bit Set

Rating: 9.5/10

The TEENO Wood Router is a powerful and versatile tool for any woodworking enthusiast or DIYer. This compact edge trimmer packs an 800W motor, delivering a speedy 31,000 RPM to easily shape and finish wood. Its user-friendly design and included bit set make it a great choice for a variety of projects.

What We Like:

  • Powerful 800W motor spins at 31,000 RPM for efficient wood processing.
  • Transparent cover and base let you see your work clearly and control dust.
  • Ergonomic rubber grip makes it comfortable to hold and control.
  • Tool-free depth adjustment is quick and easy.
  • Comes with a generous 15-piece 1/4″ shank router bit set to get you started.
  • Includes helpful accessories like straight and trimming guides.
  • Great for a wide range of tasks like chamfering, grooving, and edge planing.

What Could Be Improved:

  • While powerful, it might not be the best choice for extremely heavy-duty, continuous professional use.
  • The user manual could offer more detailed project ideas or advanced technique tips.

This TEENO wood router is a fantastic option for hobbyists and DIYers looking to add precision and polish to their woodworking projects. With its strong performance and easy handling, you’ll be creating beautiful results in no time.

2. BOSCH PR20EVS Colt 1.0 HP Variable-Speed Palm Router – 5.6 Amp Motor

BOSCH PR20EVS Colt 1.0 HP Variable-Speed Palm Router - 5.6 Amp Motor, Soft Start, Constant ResponsCircuitry, Ergonomic Grip, Rugged Aluminum Base, Quick-Clamp System, 1/4" Collet

Rating: 8.7/10

The BOSCH PR20EVS Colt 1.0 HP Variable-Speed Palm Router is a powerful yet compact tool for all your woodworking needs. Its strong motor and smart features make it easy to handle, even for beginners. You can tackle many different projects with this versatile router.

What We Like:

  • It has a strong 1.0 HP motor that runs fast, up to 35,000 RPM.
  • The variable speed lets you pick the perfect speed for different jobs.
  • It comes with a straight edge guide to help you cut straight lines.
  • The cord exits at an angle, so it stays out of your way while you work.
  • Its tough aluminum base is built to last and gives you precise control.
  • Finger support pockets add extra stability, especially when trimming edges.
  • The depth adjustment system is quick and accurate, with both big and small adjustments.
  • The quick-clamp system makes it easy to move the motor or change bases.
  • It can use bits up to 1 5/16 inches wide, making it very versatile.
  • Changing bits is fast and simple, using wrenches or the spindle lock.
  • The soft start feature makes it easier to control when you turn it on.
  • Constant Response Circuitry keeps the speed steady even under load.
  • The ergonomic grip makes it comfortable to hold for long periods.

What Could Be Improved:

  • Some users might wish for a longer power cord for more reach.
  • While durable, the plastic parts could be a concern for some users over time.

This router is a fantastic choice for anyone looking for a reliable and user-friendly tool. It offers great performance and versatility for a wide range of woodworking tasks.

3. DEWALT 20V Max XR Cordless Router

DEWALT 20V Max XR Cordless Router, Brushless, Tool Only (DCW600B)

Rating: 9.2/10

The DEWALT 20V Max XR Cordless Router, Brushless, Tool Only (DCW600B) is a powerful and versatile tool for any DIYer or professional. It’s designed to make your woodworking projects easier and more efficient. This router is battery-powered, so you don’t need to worry about cords getting in the way. Its brushless motor means it lasts longer and performs better. This is a tool only, so you’ll need to have your own DEWALT 20V battery and charger.

What We Like:

  • Dual LEDs light up your work area, so you can see exactly what you’re doing, even in dim light.
  • The variable-speed dial lets you pick the perfect speed for different jobs, from delicate finishing to rough shaping.
  • Adjusting the height is a breeze with the depth adjustment ring. It’s quick and simple.
  • The soft start motor prevents a sudden jerk when you turn it on. It also keeps the speed steady while you’re cutting, giving you smoother results.
  • An electronic brake stops the motor quickly once you turn it off. This makes it safer and faster to set the tool down.

What Could Be Improved:

  • As a “tool only” purchase, you must already own compatible DEWALT 20V batteries and a charger.
  • The base plate is not easily interchangeable for different routing tasks without additional accessories.

This DEWALT cordless router is a solid choice for anyone looking for power and control in a portable package. Its smart features help you achieve professional-looking results with ease.

4. Milwaukee’s Cordless Compact Router

Rating: 8.7/10

Milwaukee’s 18.0 Voltage Cordless Compact Router is a powerful tool for DIYers and pros alike. This compact router offers the freedom of cordless operation, meaning you can take it anywhere your projects lead you. It’s designed for power and precision, making tasks like trimming edges, cutting grooves, and shaping wood much easier. This router is part of Milwaukee’s extensive line of power tools and accessories, known for their reliability and performance.

What We Like:

  • Cordless freedom: No cords to get tangled or limit your movement.
  • Compact size: Easy to handle and store, perfect for smaller jobs.
  • Powerful performance: Tackles various routing tasks with ease.
  • Durable construction: Built to last with Milwaukee’s quality standards.
  • Part of a system: Works with other Milwaukee 18.0V batteries.

What Could Be Improved:

  • Price can be a bit high for some budget-conscious users.
  • Battery and charger are often sold separately, adding to the overall cost.
  • Some users might find the power slightly less than a corded model for very heavy-duty work.

Milwaukee’s 18.0 Voltage Cordless Compact Router delivers excellent performance in a portable package. It’s a solid investment for anyone looking for a versatile and reliable routing solution.

5. AVID POWER 6.5 Amp 1.25 HP Compact Router Tools for Woodworking

AVID POWER 6.5 Amp 1.25 HP Compact Router Tools for Woodworking, Fixed Base Wood Router with Trim Router Bits, 6 Variable Speeds, Edge Guide, Roller Guide, Dust Hood (Red, 65mm)

Rating: 9.1/10

The AVID POWER 6.5 Amp 1.25 HP Compact Router is a fantastic tool for anyone who loves woodworking. This fixed base router comes with everything you need to get started, including trim router bits. It’s designed to make your projects easier and more precise, whether you’re a beginner or have been woodworking for years.

What We Like:

  • It has a powerful 6.5-amp motor that delivers 1.25 horsepower. This means it can handle tough jobs with ease.
  • You can adjust the speed from 10,000 to 32,000 RPM. This variable speed control lets you pick the best speed for different types of wood.
  • The rack-and-pinion depth adjustment is very smooth. It helps you get precise cuts every time.
  • Dual bright LED lights shine on your work area. This makes it easier to see what you’re doing, especially in dim light.
  • The rubber-covered handle feels good in your hand. It makes the router comfortable to hold and use for longer periods.
  • Changing the depth or swapping bases is quick and simple thanks to the quick locking system.
  • The aluminum body and base are built to last. This router is very durable.
  • A dust hood is included. It collects sawdust, keeping your workspace clean.
  • The package includes lots of useful accessories. You get 5 router bits, an edge guide, a roller guide, a dust hood, and collets for both 3/8” and 1/4” bits.

What Could Be Improved:

  • While powerful, some users might prefer a slightly larger motor for very heavy-duty tasks.
  • The 12.1-foot cord is a good length, but an extension might be needed for larger workshops.

This AVID POWER compact router is a well-rounded tool that offers great power and precision for woodworking projects. It’s a solid choice for its price and the features it provides.

The Handy Helper: Your Guide to Choosing a Handheld Router

A handheld router, also known as a trim router or laminate trimmer, is a powerful tool for woodworkers and DIYers. It’s small but mighty, perfect for shaping edges, cutting grooves, and making decorative cuts. Choosing the right one makes your projects easier and more enjoyable.

Key Features to Look For

Power and Speed
  • Motor Power: Look for routers with at least 4 amps. More amps mean more power to cut through different types of wood.
  • Variable Speed: This lets you adjust the router’s speed. Slower speeds are good for soft woods or delicate work. Faster speeds tackle hard woods and bigger jobs.
Collet Size
  • Collet Diameter: Most handheld routers use 1/4-inch or 3/8-inch collets. A 1/4-inch collet is common for smaller bits. A 3/8-inch collet can hold larger bits, giving you more options. Some routers come with both sizes.
Base and Depth Adjustment
  • Fixed Base: This is the most common type for handheld routers. It’s simple and stable.
  • Depth Adjustment: A good depth adjustment system lets you set the bit’s cutting depth precisely. Look for easy-to-use knobs or levers.
Ergonomics and Handling
  • Grip: Comfortable grips prevent fatigue. Look for rubberized handles that feel good in your hand.
  • Weight: A lighter router is easier to control, especially for long projects.

Important Materials

The body of a good handheld router is often made from durable plastic. This keeps the tool light. Metal parts, like the motor housing and base, add strength. High-quality bearings inside the motor help it run smoothly and last longer.

Factors That Improve or Reduce Quality

Quality Boosters
  • Brand Reputation: Well-known brands often make better tools. They stand behind their products.
  • Build Quality: A router that feels solid and well-made will perform better. Check for smooth moving parts and no loose components.
  • Included Accessories: Some routers come with extra collets, edge guides, or carrying cases. These add value.
Quality Reducers
  • Cheap Plastics: Thin, brittle plastic can break easily.
  • Poor Motor Design: A weak motor struggles with tough jobs. It can also overheat.
  • Flimsy Depth Adjustment: If the depth adjustment is hard to use or doesn’t stay set, it can ruin your cuts.

User Experience and Use Cases

Handheld routers are versatile. They make tasks like rounding over the edges of shelves or tabletops simple. You can use them to create decorative grooves for inlay work. They are also great for trimming laminate on countertops. For beginners, a simple, lightweight router with good instructions is best. Experienced woodworkers might want more power and features.

Using a handheld router takes practice. Always wear safety glasses. Keep your workpiece secure. Practice on scrap wood before working on your project. A good handheld router becomes an indispensable tool in your workshop.

Frequently Asked Questions (FAQ)

Q: What is the difference between a handheld router and a plunge router?

A: A handheld router has a fixed base. You push it down onto the wood to start cutting. A plunge router has a base that can move up and down. You can start cuts in the middle of the wood.

Q: Can I use a handheld router for large projects?

A: While they are small, many handheld routers are powerful enough for some larger tasks. For very big jobs, a larger router might be better.

Q: How do I change the router bit?

A: You usually need a wrench to loosen the collet nut, remove the old bit, insert the new bit, and tighten the nut again. Always unplug the router before changing bits.

Q: What kind of bits can I use with a handheld router?

A: Handheld routers can use many different types of bits, like straight bits, roundover bits, and cove bits. Make sure the bit shank fits your router’s collet size.

Q: How do I keep my router bit sharp?

A: Router bits can be sharpened, but it’s often easier and more effective to replace them when they get dull. Dull bits make rough cuts and strain the motor.

Q: Is a cordless handheld router a good option?

A: Cordless routers offer freedom from cords. They are great for working in places without power. Battery life is something to consider.

Q: What is the best handheld router for beginners?

A: Look for a router that is lightweight, easy to handle, and has simple controls. Brands like Dremel or Ryobi offer good beginner models.

Q: How do I maintain my handheld router?

A: Keep the router clean. Dust can get into the motor and cause problems. Check the power cord for damage. Store it in a dry place.

Q: Can I use a handheld router to cut dados?

A: Yes, you can cut dados with a handheld router, especially with a straight bit and a guide. It might take more careful setup than a table router.

Q: Where should I buy a handheld router?

A: You can buy them at hardware stores, home improvement stores, and online retailers. Compare prices and read reviews before you buy.

In conclusion, every product has unique features and benefits. We hope this review helps you decide if it meets your needs. An informed choice ensures the best experience.

If you have any questions or feedback, please share them in the comments. Your input helps everyone. Thank you for reading.